Best Carbon Fiber Tubes

The amazing truth behind the metal wonder, carbon fiber tubes, is now being revealed. It is now on its way to becoming the most sought-after metal in the history of almost all fields because of the properties it exhibits. With its unmatched strength and low density, it is no longer impossible to think why a growing number of people prefer this metal and later chuckle an “now” at other choices.

You’ll be even more surprised if you know how this material is made. A single strand of fiber is just a hair-like thread. Its size and length is only about 0.005 to 0.010 micrometers in diameter. But there are many more qualities that this metal can offer that are unspeakable by its size alone. What makes these fibers so exquisitely unique is that they are composed of thousands of carbon atoms, elegantly woven into a pattern by microscopic crystals. This crystal array is aligned on the axis of the material to form a yarn. This yarn, in turn, can be ready to be applied or can be further produced and turned into tubes. The crystal sequence allows the fibers to have excellent strength.

The way these fiber tubes are manufactured is also very impressive. To give us an idea of the process, the raw material used in making a carbon fiber is popularly called the precursor. Of this compound, ninety percent comes from polyacrylonitrile, and the remaining ten percent from petroleum pitch or rayon.

There are several stages that must be gone through to achieve the perfect custom carbon fiber tubee. The precursor must follow certain procedures in sequential order. The usual process is through spinning, stabilizing, carbonizing, treating, and finally, gluing. In brief, this article will give you an overview of each method for this process.

Spinning is the first step of the process where two or more plastics are mixed together to make polyacrylonitrile plastic. Usually, the plastics used are methyl acrylate and acrylonitrile plastic. Once mixed, the plastic is now ready to be waved into fibers. This step is important because it determines the intensity of the carbon atom formed during the process. Finally, the fibers are stretched to form the desired size. This step helps promote the formation of the bound crystals during carbonization.

The second step is stabilization. In this step, the fibers are chemically separated from each other to achieve a stronger atomic bond. This is made possible by heating, usually at a temperature of 392-590 degrees Celsius, for between thirty and one hundred and twenty minutes. This step allows the fibers to rearrange their atomic pattern and reproduce their own heat.

When carbonizing, the fibers are heated for a few more minutes at a temperature of 1000-3000 degrees Celsius. In this way, the fibers can release their non-carbon properties and solidify their carbon atomic bond into crystal alignment. Oxidation, bonding, and cutting are all involved in the last two steps, which are treatment and sizing so that the fiber tubes are ready to be applied. There are steps to consider to form the best carbon fiber tubes. But these processes must be done with accuracy to ensure that we can take advantage of all the benefits this material brings.